Rheological characterization of polymer melts

The rheology laboratory at Fraunhofer IMWS precisely investigates the flow properties of plastics and composite materials.

Using our state-of-the-art testing techniques, we can help you better understand and optimize the properties of your products. For example, our tests enable plastics processors to ensure that their products have the right consistency, flowability, and stability.

In addition, our rheological investigations help make production processes more efficient by showing how materials behave under different conditions. This can save costs and accelerate product development. Overall, these tests help to better tailor products to market needs and increase competitiveness.

 

Areas of application

  • Material characterization and comparison
  • Support in formulation development
  • Quality assurance in production
  • Failure analysis for processing problems

Melt rheology at Fraunhofer IMWS

Flow behavior of various combinations of a polymer blend.

We are your partner for precise rheology measurements of polymer melts and investigate the flow and deformation behavior of plastic melts under thermal and mechanical stress. This provides essential data for processing, quality assurance, and material development.

The following test methods are used:

 

High-pressure capillary viscometry

We determine viscosity depending on shear rate and temperature, wall slip behavior, and pressure dependence.

  • Determination of the shear viscosity of polymer melts
  • Maximum extrusion force of 20 kN
  • Piston speed of 0.00005–20 mm/s
  • Temperature range of 60–400 °C
  • Channel length 285 mm, channel diameter 15 mm
  • Optional single-channel or dual-channel design
  • Round and slotted capillaries in various geometries

 

PVT testing

PVT testing allows us to investigate the behavior of polymers at different temperatures and pressures. PVT data is crucial in injection molding simulation in order to avoid significant modification costs in IM tooling.

  • Pressure range up to 2500 bar
  • Temperatures up to 500°C and cooling rates up to 30 K/min
  • Choice of isobaric or isothermal measurements

 

Melt index test

We perform a quick assessment of flowability in accordance with ISO 1133 MFR/MVR testing.

  • Determination of the melt mass flow rate or melt volume flow rate
  • Temperature range 60 - 390 °C
  • Load weights 2.16 to 21.6 kg
  • Capillary d=2.095 mm, l=8 mm

 

Rotational rheometry

The modular rotational rheometer is specifically designed for the rheological characterization of materials. It is primarily used in research and development, but also in quality control to analyze the flow and deformation behavior of liquids, pastes, gels, melts, or suspensio.

Angular resolution

(nrad) 12

Depth (metric)

600 mm

Frequency range

0.000001 to 100 Hz

Motor

Drag cup

Normal force

(N): 0.01 to 50
Normal force resolution (N): 0.001

Temperature range (metric)

-150°C to +600°C

 

 

Rheotens measurement

We measure the extensional properties of polymer melts. The extensibility of polymer melts is a key processing parameter, as it has a significant influence on shaping, particularly in process engineering applications such as extrusion, blow molding, and film production.

  • Investigation of the stretchability of polymer melts and determination of the extensional viscosity
  • Infinitely adjustable speed of up to 1900 mm/s with a maximum acceleration of 3200 mm/s2
  • Force measuring range from 0 to 2 N with a resolution of 0.001 N

 

Online rheometer

The online capillary rheometer is used for continuous measurement of rheological parameters (e.g., MFR/MVR, viscosity function, flow exponent) directly in the polymer manufacturing process. The measuring head is mounted on the extruder, enabling real-time monitoring. The dynamic measuring range with shear rates of 1:1000 allows operation at constant speed (shear rate) or constant pressure (shear stress).

 

ISO 11443

Plastics — Determination of the fluidity of plastics using capillary and slit-die rheometers

Main standard for high-pressure capillary rheometers. Includes methods for measuring apparent viscosity, shear stress, shear rate, wall slip, etc.

ASTM D3835

Standard Test Method for Determination of Properties of Polymeric Materials by Means of a Capillary Rheometer

US equivalent to ISO 11443. Provides instructions for performing rheological tests on plastic melts.

ISO 3219-1

Rheology — Part 1: General terms and definitions for rotational and capillary rheometry

Basic definitions of rheological terms, including those used in capillary and rotational rheometers.

DIN 54811

Plastics – Determination of the viscosity of melts using a capillary rheometer

German standard, strongly based on ISO 11443, but partially adapted to national requirements.

ISO 6721-10

Plastics — Determination of dynamic mechanical properties — Part 10: Complex shear viscosity using a parallel-plate rheometer.

Used for supplementary characterization at low shear rates – not specific to HPCR, but often relevant in combination.

 

Rheometer for the determination of viscoelastic properties
© Fraunhofer CSP
The rheometer can be used to determine viscoelastic properties of liquids and soft solids.
With GÖTTFERT's mi², we precisely analyze the flow and deformation behavior of polymers – for customized material development at Fraunhofer IMWS.
The RHEO-Tester 2000, a capillary rheometer, is used at Fraunhofer IMWS for the precise analysis of the flow behavior of polymer melts under high shear rates.
The MiniJet II is used to produce standardized or customized samples for mechanical and rheological tests from very small quantities of material.
The GÖTTFERT PVT 500 at Fraunhofer IMWS is used for the precise measurement of the thermodynamic behavior of plastics (including thermoplastics, elastomers, liquids) as a function of pressure, volume, and temperature—essential for optimizing forming processes such as injection molding, extrusion, and pressing, as well as for precise heat and shrinkage analysis of materials.

Material development

 

We are your partner for innovative plastic material development. We offer tailor-made solutions for your applications – whether for lightweight construction, sustainability, or high-performance applications.

Our many years of expertise in material development enable us to tailor plastic systems specifically to your requirements.

What we offer

  • Development of new compounds and blends Modification of existing materials (e.g., impact strength, flow behavior, etc.)
  • Additives (UV protection, flame retardants, antistatic agents, etc.)
  • Sustainable alternatives: recycled materials, biopolymers, fiber-reinforced plastics, and much more.

 

Why our laboratory?

  • Modern testing technology
  • Experienced rheology experts
  • Informative and clearly structured test reports
  • Short processing times and individual consultation

 

Contact us and together we will find the right test method for your application!